calculation of truck production pdf
Posted on November 17th, 2021BCY, CCY, LCY per hour. And, as described earlier, multiplying Good Count by Ideal Cycle Time results in Fully Productive Time (manufacturing only Good Parts, as fast as possible, with no Stop Time). What your OEE score doesnât provide is any insights as to the underlying causes of lost productivity. Cycle Time for Transporting Material Example 1 • 175 tons of sand with a density of 1.75 ton/m3 must be transported 7 km using a 10m3 dump truck. It accounts for when the process is not running (both Unplanned Stops and Planned Stops). Formula: Planned Production Time â Stop Time, Example: 420 minutes â 47 minutes = 373 minutes. FOR TRUCK TYPE TRACTOR The usual tractor weight FOR 4-WHEEL TRACTOR Use weight on drivers shown on spec sheet or approximately 40% of vehicle gross weight FOR 2-WHEEL TRACTOR Use weight on drivers shown on spec sheet or approximately 50% of vehicle gross weight Surface Rubber tires Crawler tracks Dry, rough concrete 0.80-1.00 0.45 Dry, clay . Availability is the first of the three OEE factors to be calculated. • The haul speed is 30 km/h and return speed is 40 km/h . METHOD/MEDIA: This lesson will be presented by . Calculate the fleet size required to match loader's production. This operation is one of the key factor to reduce the cost of mineral production. 4. The Perfor-mance Handbook considers these factors in detail. And, it makes it easy to track improvements in that process over time. SBZ420 Qtys and Production calculations ST 2 - Earthmoving 1. Using the preferred OEE calculation (A x P x Q = OEE) makes it easier to take action against the underlying causes of lost productivity. 6/08 Petroleum Industry 5.2-7 Sample Calculation - Loading losses (L L) from a gasoline tank truck in dedicated vapor balance service and practicing vapor recovery would be calculated as follows, using Equation 1: Design basis - Cargo tank volume is 8000 gal OEE can also be calculated using the simple calculation. Calculate the fleet size required to match loader's production. A tank truck in dedicated vapor balance service (for the purpose of selecting a saturation factor) refers to the handling of one product, in which the vapors displaced during unloading are transported to the tank truck being emptied. 1. Performance takes into account anything that causes the manufacturing process to run at less than the maximum possible speed when it is running (including both Slow Cycles and Small Stops). F. H. Griffis. This paper presents a complete methodology that can be used to determine the number of trucks required per shovel TRUCKS AND HAULING EQUIPMENT ENCE 420 ©Assakkaf Slide No. Formula: (Ideal Cycle Time à Total Count) / Run Time, Example: (1.0 seconds à 19,271 widgets) / (373 minutes à 60 seconds) = 0.8611 (86.11%). The definition of a production system is thus based on four main elements: the input, the resources, the production process and the output. 3) There is less loss in production when one truck in a fleet breaks down. Most companies would not want to increase Availability by 5.0% at the expense of decreasing Quality by 4.5%. HA�2�i5�6N��3ȂX��dd�{�mƣ��O����bO D1H�a= Performance can also be calculated based on Ideal Run Rate. x��][s�6�~w���-�&.��JMUf�ٝ���l��>$�@K��IԊ�=�_��P )�I*�.`������ ��3�曻>|����ޱ��}`a���=]_�( b�"$�b�"�o��|�\��/w����w�o���s�T��mY��>��__�}�, Rv�x}�Y�r�cȔ%a�?,��,�4�W�k�������er�ɧ�j����I=�M&k|W��fK?mK����V�C�o�e�6��6���m��(��e����/�lYl4���������}G The prototypes are the first fully-electric Volta Zero vehicles to be built in the recently unveiled production-ready design.. A total of 25 vehicles will be manufactured and, once completed in January, the fleet will embark on a rigorous testing regime. The OEE for this shift is 74.79%. The purpose of this manual is to provide clear and helpful information for maintaining gravel roads. 2. This paper presents a complete methodology that can be used to determine the number of trucks required per shovel Costs reported in 2007 USD US Consumer Expenditure Survey 2004 Reports actual expenditures of the actual vehicle fleet, not just newer vehicles. Formula: (Good Count à Ideal Cycle Time) / Planned Production Time, Example: (18,848 widgets à 1.0 seconds) / (420 minutes à 60 seconds) = 0.7479 (74.79%). truck fleet production. Formula:Run Time / Planned Production Time, Example: 373 minutes / 420 minutes = 0.8881 (88.81%). No ore 401 5% of production time (8 hrs/wk no trucks delivering ore or other reasons) Crusher plug 160 2% of production time Chute plug 200 2.5% of production time Stockpile full 80 1% of production time Safety switch 200 2.5% of production time Metal on belt 52 Approx. • It takes 3 min to unload the truck. Deep Learning with PyTorch teaches you to create deep learning and neural network systems with PyTorch. This practical book gets you to work right away building a tumor image classifier from scratch. Quality is the third of the three OEE factors to be calculated. In this study, OEE of shovels and trucks have been considered since they are the main equipments for the most of the Open Pit Mines. OEE can also be calculated using the simple calculation. Hence the calculation is: OEE = (Good Count à Ideal Cycle Time) / Planned Production Time. Struck, 14.7 cy Heaped 18.3 cy Net weight empty =36.860 lb ; speed 22 mph truck operatInG Mode Performance is the second of the three OEE factors to be calculated. 4) It is easier to balance the number of trucks with the output of the excavator, which will reduce the time lost by the trucks or the excavator. METHOD/MEDIA: This lesson will be presented by . endstream endobj 305 0 obj <. Found inside – Page 326All of these impacts can best be categorized in three broad areas: (a) upstream—the production and transportation of raw ... of recycled content uses significantly less energy, reducing the glass part of the equation significantly. Formula: (Total Count / Run Time) / Ideal Run Rate, Example: (19,271 widgets / 373 minutes) / 60 parts per minute = 0.8611 (86.11%). Enter the maximum number of yards of concrete your plant can deliver (maximum production capacity) in one year (line 26). Found inside – Page 48MORTON MANUFACTURING N. Leamington Avenue. Chicago 44. Illinois. protection. Writi COMPANY, 363 EXPANDS IN ONI 5f CO/ID SNAPS CLOSE IFalloffyourWriit ADJUSTABLE TO ANY SIZE EXPANDING SAFETY LEATHER WATCH BRACELET New Invention! III DESIGN CALCULATIONS BASIC CALCULATION Gross vehicle weight = 2250 Kg = 2250 X 9.81 = 22072.5 N Kerb Weight = 1200 Kg For the application of load on the chassis = = = 11036.25 N Capacity of the truck with 1.25 % = 11036.25 X 1.25 = 13795.31 N Uniformly Distributed Load (U.D.L) = = 3.63 N/mm GEOMETRIC MODELING TRUCKS AND HAULING EQUIPMENT ENCE 420 ©Assakkaf Slide No. Productivity: The actual production per unit time when all the efficiency and other management factors are considered. The simplest way to calculate OEE is as the ratio of Fully Productive Time to Planned Production Time. This operation is one of the key factor to reduce the cost of mineral production. Optimizing Haul Fleet Size Using Queuing Theory. A "Production System" is a system whose function is to transform an input into a desired output by means of a process (the production process) and of resources. (1310-HORZ-2002z) / (1349-HORZ-2002z) (10) With the aid of references, calculate the basic pro-duction for the dump truck per the FM 5-434. If it is, that usually indicates that Ideal Cycle Time is set incorrectly (it is too high). Calculate the production per hour. Chassis calculations for Frame design FU14-116 The project concerns rationalizing Chassis calculations for use in truck Frame design. 10-5 illustrates a central mix ready mix plant. This is the "green book" that started it all -- the first book in English on JIT, written from the engineer's viewpoint. Or is it? Productivity: The actual production per unit time when all the efficiency and other management factors are considered. It accounts for manufactured parts that do not meet quality standards. 324 0 obj <>/Filter/FlateDecode/ID[<691D8250B8829B4DB8670625CE084489>]/Index[304 37]/Info 303 0 R/Length 101/Prev 139712/Root 305 0 R/Size 341/Type/XRef/W[1 3 1]>>stream 0 The next step is to calculate the amount of time that production was actually running (was not stopped). Truck-mixed concrete is mixed completely in a truck mixer (Fig. - use the shrinkage or swell factor given to calculate or use tables. 39 USING SMALL TRUCKS COMPARED WITH LARGE TRUCKS . 4.6 Mining industry MFP and the effect of production lags 78 4.7 Annual changes in MFP and the contribution of production lags 2001-02 to 2006-07 79 5.1 Dragline versus trucks and shovels 86 5.2 Cost comparison in overburden removal technologies 86 5.3 Open-cut share of total mine production 88 See FDM 19-10-30 for additional guidance. In this study, the general queueing formulation for loader-truck production forecasting was pre sented, and graphic solutions of the mathematical model were developed for a fast estimate of production for various fleets. 3. This edited volume includes all papers presented at the 22nd International Conference on Mine Planning and Equipment Selection (MPES), Dresden, Germany, 2013. The OEE for this shift is 74.79%. "This manual contains overview information on treatment technologies, installation practices, and past performance."--Intro. Calculate the production per hour. Remember that Stop Time should include both Unplanned Stops (e.g., Breakdowns) or Planned Stops (e.g., Changeovers). OEE is improving. • The cost of the truck is $25/hr , the driver is $18/hr , and the . Found inside3 Argentina Independent, 'Qom indigenous leader hit by truck in alleged attack', 10 August 2012, http://www.argentinaindependent.com/tag/formosa/ (accessed 20 August 2012). 4 Calculation by Compassion in World Farming, 2012. Run Time = Planned Production Time â Stop Time. Shrink-mixed concrete is mixed partially in a sta-tionary mixer and completed in a truck mixer. The distance between the face to dumping location is 3.5 km and the truck travels at the speed of 25 km/h when loaded and 40km/hr when empty. The unit price of production has increases 1.77% on an average per year. Find the swell of a soil that weighs 1661kg/m3 in its natural state and 1186kg/m3 after excavation 2. Taking an approach that combines analytical and practical results, this is a valuable reference for a wide r �Ea�q�fӟ�. Analysis is performed on six different earth moving equipments for time span of 15 years. endstream endobj startxref Found inside – Page 20Available: http://ec.europa.eu/ OICA, Definitions [Online]. Available: http://www.oica.net/wpcontent/uploads/stats-definition1.pdf. Accessed July 2014 ACEA, Automobile assembly & engine production plants in Europe by country (2014) ... - use the shrinkage or swell factor given to calculate or use tables. The GHG Protocol Corporate Accounting and Reporting Standard helps companies and other organizations to identify, calculate, and report GHG emissions. 340 0 obj <>stream rate and unit cost for production of construction equipment. OEE takes into account all losses, resulting in a measure of truly productive manufacturing time. 2. If you are using ATT Training materials then this is the ideal textbook for your course"-- • It takes 3 min to unload the truck. cluding truck-shovel match, operating and schedule efficiency, haul-road design and conditions, truck size and spotting time, inefficiencies in drilling and blast-ing, etc. • Less shock load => Higher Production & Lower Maintenance 4o 8o Lower Maintenance 21% more travel • Grades, smoothness of surface • Calculations show that savings which result from a good haul road can contribute more than 2% of the total cost 21% more travel of the mining operation. (1310-HORZ-2002z) / (1349-HORZ-2002z) (10) With the aid of references, calculate the basic pro-duction for the dump truck per the FM 5-434. ASTM C 94 (AASHTO M 157) notes that when a truck mixer is used for complete mixing, 70 to 100 . to maximize truck per shovel Match Factors. Example: (18,848 widgets × 1.0 seconds) / (420 minutes × 60 seconds) = 0.7479 (74.79%) The result is the same in both cases. The typical production rate is the median. The expected production ranges in the table is the remaining range of production rates after 25% of the highest values and 25% of the lowest values have been removed. This book explores the benefits of continuously improving the relationship between the firm, its suppliers, and its customers to ensure the highest added value. Step 4: Determine Production - Multiple Step 3 by Step 1 Step 5: Make sure it is in the right units of production ex. • Less shock load => Higher Production & Lower Maintenance 4o 8o Lower Maintenance 21% more travel • Grades, smoothness of surface • Calculations show that savings which result from a good haul road can contribute more than 2% of the total cost 21% more travel of the mining operation. In the preferred calculation you get the best of both worlds. Since rate is the reciprocal of time, Performance can also be calculated as: Performance = (Total Count / Run Time) / Ideal Run Rate. There are other less direct machine performance fac-tors for which no tables, charts or graphs . This manual shows you, in simple, easy -to-understand language, how to calculate the amount of dirt you'll have to move, the cost of owning and operating the machines you'll do it with, and finally, how to assign bid prices to each part of ... This handbook summarises knowledge from experts and empirical studies. It provides guidelines that can be applied in fields such as economics, sociology, and psychology. Includes a comprehensive forecasting dictionary. The distance between the face to dumping location is 3.5 km and the truck travels at the speed of 25 km/h when loaded and 40km/hr when empty. Now letâs work through a complete example using the preferred OEE calculation. 2. A universally accepted method for measuring the improvement potential of a production process with one simple number adopted for the purpose of this pa- In order to deliver quality produce to the consumer, local food systems must utilize rapid cooling and cold storage technology. Found inside – Page G-102xxi A 2004 study reported that “per ton-mile, trucks emit three times more nitrogen oxide and particulate matter than a ... xxii 5.5.6 Required Resources The calculation of total project benefits can be data and model intensive, ... Factors bearing directly on productivity include such things as weight to horsepower ratio, capacity, type of trans-mission, speeds and operating costs. This routine can also account for multiple trucks and unused time. truck (Fig. The book focuses on fuel consumption-the amount of fuel consumed in a given driving distance-because energy savings are directly related to the amount of fuel used. Making robust deformation and stress models with a calculation time su ciently short and Their performance and production controls the total output of operation. Example: 18,848 widgets / 19,271 widgets = 0.9780 (97.80%). ;����Q���L� CHAPTER 10. �D#�� �(�M����)���p�5n�o� ���JA��;EKE�p��ɻl��-I豙��(_�Y�_��ج���z�'^�~U��+�,H��7���z��Q�]�,�� ���J�ͱg⯾�����6Z{m7�=C�z��V�-P��b��o���-�ڙ"*nX����|C`�����r��AZ]ѨV� ���b߂�D�=��6�5����F���j^�Bs��������u?#^�����ZKwS-A�lK&7_�k�O��VȆ�,1��T/$>�P��C������+Nw%��p�oIfw$��çY��wȹFv��0���ϻY��y.h��B�}��e��B$�Zn��U��_&���]� �� �J��(�jU�P��5ڭJ��O�c&B�&�'�)��9F�B:����y�ƀV���9��o^Kb�U�F�8�t�������>�yDQ��R"ƒS| Remember, OEE Quality is similar to First Pass Yield, in that it defines Good Parts as parts that successfully pass through the manufacturing process the first time without needing any rework. Found inside – Page 15U.S. small car production ran virtually at capacity, but was unable to keep up with demand. ... 19For cars, the standard stands at 27.5 miles per gallon for model year 2009; for light trucks, the standard is set at 23.1 miles per gallon ... There are other less direct machine performance fac-tors for which no tables, charts or graphs . (1310-HORZ-2002aa) / (1349-HORZ-2002aa) (ON SLIDE #4) 4. BCY, CCY, LCY per hour. Quality takes into account manufactured parts that do not meet quality standards, including parts that need rework. This edition features information on new construction technology, the latest developments in soil and asphalt compaction, the latest developments in wood preservation and major health, safety and environmental concerns.Explains latest ... 4.6 Mining industry MFP and the effect of production lags 78 4.7 Annual changes in MFP and the contribution of production lags 2001-02 to 2006-07 79 5.1 Dragline versus trucks and shovels 86 5.2 Cost comparison in overburden removal technologies 86 5.3 Open-cut share of total mine production 88 ii. First: calculate the number of trucks required to have a balanced crew Number of required trucks = truck cycle time / loading time Truck cycle time = loading time + going time + return time + dumping time Loading time = truck capacity / production rate of loader Truck capacity = 12 (loose material) / 1.12 = 10.71 m3 (bank measure) • Two laborers and a driver each will load the truck at a rate of 1.5 m3/hr . New features for this edition: marginal icon to note key concepts key terms listed at the end of the chapter with chapter page cross-references expanded coverage of key topics: kanban, supply chain concepts, system selection, theory of ... The data drawn from real‑time truck data, fuel records, knowledge of the mine plan and production cycles, enabled the development of models and simulations which allowed Fortescue to examine the energy use and productivity of existing practices, and explore how changes would affect the efficiency of fleet operations. Although this is an entirely valid calculation of OEE, it does not provide information about the three loss-related factors: Availability, Performance, and Quality. Found inside – Page 320... .gov/sites/production/files/2018-07/documents/smm 2015_tables_and_figures _07252018_fnl_508_0.pdf. The global statistic of about “one truck per second” is from the Ellen MacArthur Foundation, A New Textiles Economy. CHAPTER 1 1. 3. 1 0 obj Found inside – Page 297"Control Technology for Ready-mix Truck Drum Cleaning" (PDF). ... PRODUCTION OPERATIONS COURSE 1 - WELL COMPLETIONS. ... Measurement Calculation and Verification Engine https://en.wikipedia.org/wiki/Gas_meter Evans, Tara (3 April 2012). Construction Planning and Scheduling, Fourth Edition offers broad coverage of all major scheduling subjects. This comprehensive resource is designed for construction management, planning and scheduling. 4) It is easier to balance the number of trucks with the output of the excavator, which will reduce the time lost by the trucks or the excavator. Run Time is simply Planned Production Time less Stop Time, where Stop Time is defined as all time where the manufacturing process was intended to be running but was not due to Unplanned Stops (e.g., Breakdowns) or Planned Stops (e.g., Changeovers). Dozer Trick of Trade #2: To determine how much time is need to complete the job III DESIGN CALCULATIONS BASIC CALCULATION Gross vehicle weight = 2250 Kg = 2250 X 9.81 = 22072.5 N Kerb Weight = 1200 Kg For the application of load on the chassis = = = 11036.25 N Capacity of the truck with 1.25 % = 11036.25 X 1.25 = 13795.31 N Uniformly Distributed Load (U.D.L) = = 3.63 N/mm GEOMETRIC MODELING CHAPTER 10. Analysis is performed on six different earth moving equipments for time span of 15 years. <> This routine can also account for multiple trucks and unused time. It accounts for when the process is running slower than its theoretical top speed (both Small Stops and Slow Cycles). 39 USING SMALL TRUCKS COMPARED WITH LARGE TRUCKS . optimum production lot, calculations of the quantity of required parts, production preparation and launching, cycle scheduling, management of production activities with current asset engagement, to the analysis and investigations of material flow. Finally, OEE is calculated by multiplying the three OEE factors. Found insideChapter 5 furnished several different methods for calculating the productivity of a given piece of equipment. ... For instance, in a loader/dump truck production system, the variability of the loader's cycle time is normally less than ... ii. <>/ProcSet[/PDF/Text/ImageB/ImageC/ImageI] >>/MediaBox[ 0 0 612 792] /Contents 4 0 R/Group<>/Tabs/S/StructParents 0>> (1310-HORZ-2002aa) / (1349-HORZ-2002aa) (ON SLIDE #4) 4. The most common materials handling in surface mining is by truck and shovel combination. Both provide opportunities for improvement. 3) There is less loss in production when one truck in a fleet breaks down. includes both production and costs. F. H. Griffis. TRB's National Cooperative Highway Research Program (NCHRP) Synthesis 298: Truck Trip Generation Data identifies available data and assesses the current state of the practice in truck trip generation. hÞbbd```b``z "WÙ ù½L:E.Ù×Àä0ùL>\`rÀ*¿HcI°øq2q^íüHþ/èe`bd`Üê£2ùñì' uÜN Here is data recorded for the first shift: As described in the OEE Factors page, the OEE calculation begins with Planned Production Time. Therefore, when it is multiplied by Total Count the result is Net Run Time (the fastest possible time to manufacture the parts). Making robust deformation and stress models with a calculation time su ciently short and The Construction Chart Book presents the most complete data available on all facets of the U.S. construction industry: economic, demographic, employment/income, education/training, and safety and health issues. This book intents to bridge the gap between a theoretical study of kinematics and the application to practical mechanism. The project concerns rationalizing Chassis calculations for use in truck Frame design. 1 hr/wk Belt repair 240 3% of production time The key focus is on the management techniques in transport and warehousing and the logistics-focused perspective runs throughout the entire book. The project concerns rationalizing Chassis calculations for use in truck Frame design. Dig a little deeper and the picture is less clear. Helps calculate Price/Volume (unit price per ton, cubic yard, or piece) needed for a trucking task by analyzing production speeds, times, and loads the trucks can handle. It is shown that production rate has increased 1.58% on average per year. Helps calculate Price/Volume (unit price per ton, cubic yard, or piece) needed for a trucking task by analyzing production speeds, times, and loads the trucks can handle. %PDF-1.6 %âãÏÓ ���M� ���]��c�I�xK�0b�����eI�I�ő����Ӏ�A�>��,U6� �1�3�^���V '8�'�)�fSj�������@\2Y����ϔ�I :ī $*���jь[��6�������� ��Ъ F��S=�Y���X�ut^��/��f��Y�2@�T�n͟��S����I�OyF=����v[-��:k�e�43hh�⅌�p�1��e�|ʍ�TQ�m���=X����lަ� �{��9�$�\����M����Dž\q��4$�E�a��|�re�/8��( ��A���'�w[=1Z�u?�Ģ�;�]@�Ȅ?���.��~�m��FA�jڇ8�bК��grIO{��"9w�#I�2�n]MS��jꤊ8u�f3b~��|��&����/Sk�ɡ�Łj��D�Ў|�I{pҢS`Z"�ҁ�[I̦��)gr��Q�G�IUNg�A�q����~� to maximize truck per shovel Match Factors. 9N� So first, exclude any Shift Time where there is no intention of running production (typically Breaks). rate and unit cost for production of construction equipment. The result is the same in both cases. • Two laborers and a driver each will load the truck at a rate of 1.5 m3/hr . This is the role of Availability, Performance, and Quality. It is shown that production rate has increased 1.58% on average per year. • The cost of the truck is $25/hr , the driver is $18/hr , and the . 10-6). endobj <>>> 2 0 obj This series contains the decisions of the Court in both the English and French texts.
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